Ikon Moulders Pvt. Ltd. is one of the prominent Plastic Injection Moulding Manufacturers, Suppliers, and Exporters in India. We produce high-quality Plastic Injection Moulds and precision-moulded plastic components which we distribute to various industries across India. Our position is based on our long-standing expertise which allows us to create solutions that precisely fulfill individual client requirements at affordable prices. As the Plastic Injection Moulding Manufacturers in India, all our injection moulding procedures result in products characterized by exceptional quality standards and perfect consistency.
The manufacturing operation known as plastic injection mould involves using heated plastic material to shape parts within a mould design. This technique exists as a widespread manufacturing approach for the development of storage containers together with automotive parts and daily-use objects. We are Plastic Injection Moulding Suppliers in India dedicated to delivering diverse plastic components which meet requirements from automotive and consumer goods sectors and also electronics and medical fields. International standards along with customer satisfaction and innovative practices make us a preferred supplier for global businesses.
As the Plastic Injection Moulding Exporters in India, we provide molding solutions that can be found at any level of mould design complexity or simple plastic component needs. We offer superior quality products combined with competitive pricing together with unrivaled precision and efficiency along with a sustainability focus to help your business succeed.
Types of Plastic Injection moulding
Some of the Plastic Injection moulding Manufacturers in India presents an extensive range of high-grade moulds that are flexible enough to be applied in all types as follows:
- Standard Injection Molding: Plastic pellet melting occurs alongside mold compression using high pressure to create final products in this prevalent production technique. Large-scale production of complex components with precise requirements finds its best application in this method.
- Insert Molding: The basic procedure of insert molding consists of adding pre-formed components into the mold before the plastic injection occurs. A single production cycle completes a finished part containing multiple materials by enclosing the inserts inside plastic material.
- Gas-Assisted Injection Molding: During the mold process injection of gas particularly nitrogen creates hollow regions inside the plastic part. Pressurized gas injection during molding decreases material requirements enhances component strength and reduces cooling times.
- Micro Injection Molding: Manufacturers utilize this method to make precise small plastic components that find applications in medical and electronic devices. The procedure needs small and precise molds while it produces items with measurement accuracies in microns.
- Twin-Sheet Injection Molding: Two separate mold injections with plastic produce thin sheets that can be combined through fusion. The production method enables manufacturers to build lightweight solid containers and tanks through a single process.
Specifications of Plastic Injection Moulding
We have added below a technical sheet of our Plastic Injection moulding that provides more technical information such as:
| Specification |
Description |
| Material Types |
Thermoplastics, Thermosets, Elastomers, Composite Materials |
| Moulding Process |
Injection of molten plastic into a preheated mould cavity under high pressure |
| Injection Pressure |
Typically between 500 to 30,000psi |
| Clamping Force |
20 to 2,000 tons |
| Injection Time |
0.5 to 5 seconds for smaller parts, up to 10-20 seconds for larger or complex parts |
| Ejector Force |
50 to 1,500 kg |
| Precision Tolerance |
±0.001 to ±0.005 inches |
| Mould Life |
100,000 to 10,000,000 cycles |
| Heat Treatment of Mould |
Pre- or post-heat-treated moulds for specific needs such as durability or heat resistance |
Benefits of Plastic Injection moulding
Being one of the very best in the category of Plastic Injection moulding Suppliers in India, all types of mould are made using advanced technology and hence offer a variety of benefits such as:
- High Precision and Consistency: The injection molding process delivers parts with outstanding accuracy throughout extensive manufacturing operations which leads to uniformity throughout batches. Producers needing exact dimensional specifications should choose this method.
- Cost-Effective for High Volumes: The developed mold allows for inexpensive high-volume manufacturing once it is created. This production method lowers costs for each unit produced which makes it suitable for massive industrial needs.
- Design Flexibility: Using plastic injection molding manufacturers can create intricate products along with complex pieces which standard manufacturing methods cannot replicate. Designers obtain better creative options through this method.
- Material Versatility: Injection molding permits the use of numerous plastic materials between thermoplastics and thermosets. Manufacturers have flexibility when selecting materials for their products because of this design feature.
- Fast Production Times: The extremely fast production cycle of injection molding technology enables manufacturers to generate big quantities of parts efficiently. It is essential for manufacturers handling popular products to have this process available.
Applications of Plastic Injection moulding
As Plastic Injection moulding Exporters in India, our Moulds are highly demanded for multiple types of applications and used for improving performance, such as:
- Automotive Parts: Compression molding creates various automotive products including dashboards along with bumpers and interior parts. This manufacturing process produces lightweight strong affordable parts which satisfy the high-volume requirements of the automotive industry.
- Consumer Electronics: Plastic injection molding manufacturers of electronic device parts such as Smartphone housings and laptop and TV buttons as well as internal components. The process features high design flexibility together with precision which enables the creation of detailed and compact designs.
- Medical Devices: The production of medical components through injection molding includes the creation of syringes together with surgical instruments and diagnostic equipment parts. Large-scale production of sterile high-precision biocompatible components finds the process as its optimal solution.
- Packaging: Plastic injection molding systems serve as an essential production method for food and beverage and pharmaceutical container components and all their essential sealing elements. The sector benefits from packaging produced with this method because it delivers durable customized lightweight products.
- Toys and Household Products: This molding is a key manufacturing method that produce toys as well as kitchen utensils alongside home improvement products. The process enables manufacturers to generate many light products with long-lasting color capabilities while ensuring standardized and safe items meet market expectations.
As a leading plastic injection moulding in India by Ikon Moulders Pvt. Ltd. produces precision-engineered moulds of high quality that we supply both nationally and internationally. Through our extensive experience we develop innovative solutions that meet the requirements of several industries. We stand as a reliable partner worldwide because of our dedication to exceptional service and client fulfillment. Contact our team now to receive industry-leading plastic injection moulding products and services.
